彩神



NQGF2-25型高速西林瓶液体洗烘灌装加塞联动线

产品详情Product Details

主要用途与介简:/Purpose and introduction

西林瓶液體洗烘装罐加塞一体化线由 QCL 系例卧式高周波波洗瓶机、 ASMR隧道工程式内循环往复系统循环往复系统杀菌恒温干燥箱、NFGF系例型西林瓶液體装罐加塞发动机组成,也可单机版选用。适用性于2-25ml品种的西林瓶水针的生育。能达到喷淋系统打压试验、高周波波粗洗、瓶壁上水清扫清洁、瓶内壁上重复多次循环往复系统水清扫清洁、每次吹气、每次新鲜的水清扫清洁、重复多次吹气、瓶壁上吹气、发动机预热、烘干机杀菌去热原、加热、前空气、、装罐、后空气、、加塞等二十几个道生产工序。NLGF2-25 schering bottles liquid washing drying filling barging linkage line consists of QCL series vertical ultrasonic bottle washer, ASMR tunnel hot air circulation oven, NFGF electro schering bottles liquid filling barging into a crew, and also can be used stand-alone. Used in the 2-25 ml specification schering bottles of water production. Can finish the spray water injection, ultrasonic thick bottle washing, the outer wall of water flushing, bottle wall continuous secondary circulating water flushing, a blowing, a fresh water rinse, two consecutive bottle blowing, blowing the outer wall, preheating and drying sterilization before going to pyrogen, cooling, inflatable, filling, after filling, stoppering, etc more than 20 procedures.


优缺点:/characteristic

◆洗瓶机主要包括机械设备手夹瓶,支持不同规模的西林瓶;Bottle washer adopts manipulator clamp bottle, is suitable for a variety of specifications of schering bottles;◆洗瓶分为气水喷针反复定位跟踪添加图片具体方法,刷洗结果好,节约用电自然能源。并开设针架防跳动装Reciprocating mixer washing bottle with water spray needle track insert way, cleaning effect is good, save energy. Shake with needle frame◆洗瓶整个的水雾滤油器、喷针压根独有单独,避免出现了相交环境污染,合乎GMP规程标准;Mixer washing bottle the water pipe, injection needles completely separate, to avoid the cross contamination, in line with the GMP requirements;◆洗瓶机出瓶丝杆前改装抗震块,有保障丝杆,可以减少碎瓶使用;Pieces out of the bottle inside the screw before adding buffer block, protect the screw, reduce broken bottle;◆洗瓶机出瓶运用整体性进囗的导入带,联接拨瓶块气力输送机安瓿,正常运作维持可信;Pieces out of the bottle inside the whole import synchronous belt, the connection piece of conveying ampoule bottle, operation is stable and reliable;◆干燥箱利用内嵌套循环嵌套循环微波加热,室内温度不光滑,高效;Oven adopts hot air circulation heating, temperature uniformity, energy saving;◆烘烤箱有防就断掉电源保护好能力,作业安会;Mixer oven has suddenly loses power protection function, safe operation;◆烘烤箱可配不断循环风冷器,不消耗空间排风量,可以减少空间的压差大不动平衡机的隐患,降低温度的结果好;Mixer oven can match circulating water cooling device, not loss room air volume, reduce the risk of differential pressure imbalance in room, cooling effect is good.◆恒温干燥箱可配压力差重新稳定调准软件系统,少小房间和恒温干燥箱的压力差不稳定出现的持续高温段偏移量,罐装间洗烘间摄氏度升高教一题材的状况;Mixer oven can match the differential automatic balance adjustment system, reduce the room and high temperature oven pressure difference caused by the imbalance of period of migration, filling between wash between baking temperature and so on a series of problems;◆真空烘箱设置有DOP在线查测插口(涉及静压,风压,埃尘激光束在线查测口);Mixer oven with DOP test interface (including wind pressure, wind speed, dust particle detection);◆恒温干燥箱冷却水段可带杀菌特点(FDA特选);Mixer oven cooling segment with the function of sterilization (FDA selected);◆真空烘箱网带可带超音波涉及CIP网络洗掉机系统;Type mixer oven mesh belt with ultrasound scanning CIP online cleaning system;◆烤箱内腔可做好全位子、多立场超高压水擦拭;In pieces inside the oven cavity can be all-round, multi-angle high-pressure water flushing;◆罐电脑装机用到程度同歩带的运瓶形式 ,享有高度,还有就是分瓶合理,更換规格参数件方便快捷;In pieces filling machine adopts horizontal synchronous belt bottle mode, high speed, and bottles of accurate, replacement of a convenient;◆塑料瓶下方所在位置的货物运输三视图和运作台面板有长定的空距,优势于百级层风流的实现,防范会产生乱流环境破坏药液;In pieces at the bottom of the bottle in the transport plane and work table there is a certain distance, is advantageous to the best level layer by wind, turbulence prevents pollution solution;◆罐装机系统加塞那部分,选取技术送塞,并且 技术圆球吸塞,具备着观察植物非常非常方便,放料非常非常方便,送塞高速路的特征参数;Pieces filling machine gasser part, USES the level to plug, and horizontal disc vacuum plug, are convenient to observe, loading convenient, to plug the characteristics of high speed;◆灌装设备机可配陶瓷厂家泵、不锈钢材质泵、消化泵;In pieces filling machine can match ceramic pump, stainless steel pump, peristaltic pump;◆包安装系统无瓶止灌,无瓶不放塞功能键;In pieces filling machine no bottle filling, no bottle no gasser function;◆包装设备机可选装配步进驱动器包装设备形态(台达、三菱数控系统、施耐德开关)。In pieces filling machine optional servo filling forms, mitsubishi, schneider (Taiwan).◆整线按照PLC总掌控、定频器、触感屏掌控系统,作业平稳牢靠;触感屏可现示各单机版的作业动态性,各掌控点的静水压、大气压、传热系数、气温等现示,各面板开关环境和出现问题的现示,出现问题的个人临床诊断和出现问题的深入分析及是排除措施,使整体产出制造全过程提高全智能化以及自动化掌控,联线有三机电气平衡点保护装置,绝对产出制造义均牢靠。The whole line adopts PLC control, inverter, touch screen control technology, the operation is stable and reliable; The operation of the touch screen can display the single machine dynamics, the control points of hydraulic pressure, air pressure, air pressure, temperature, etc, according to the switch state and fault display, fault self-diagnosis and fault analysis and elimination method, make the whole production process automation control, on-line has the compressors control balancing device, ensure production is balanced.据老客户的须要,还可供配搭:According to the needs of customers, but also available for selection:◆西门子模式、施耐德开关、三菱数控模式、台达等产品把控模式;Pieces of Siemens, schneider, mitsubishi, Taiwan brands such as control system;◆水、气压差、油温及超音波波硬度、尘烟塑料再生颗粒、风力上线验测、提醒、记录查询、word打印整体;Pieces of water, gas pressure, water temperature and the intensity of ultrasonic, dust particles, wind speed on-line detection, alarm, record and print system;◆ORABS、CRABS、无茵防护要进行隔离器系統。◆ORABS、CRABS、无茵防护要进行隔离器系統。Mixer ORABS, CRABS, aseptic isolator system. Mixer ORABS, CRABS, aseptic isolator system.


技术水平指标/technical parameters:

货品型号规格

product

model

QCL60+ASMR620/35
  +KGF4

QCL60+ASMR620/43
  +KGF6

QCL60+ASMR620/43
  +KGF8

QCL80+ASMR620/48
  +KGF10

QCL120+ASMR800/55
  +KGF12

QCL120+ASMR1250/60
  +KGF20

QCL80*2+ASMR1250/60
  +KGF12*2

适用人群规格型号 Cutting dimension(ml)

2-25(国际英文西林瓶)

2-25(國际西林瓶)

2-25(国外西林瓶)

2-25(国际性西林瓶)

2-25(国外西林瓶)

2-25(知名西林瓶)

2-25(国家西林瓶)

灌装线头数

Fillingheads
46810122024

种植程度production capacity(pcs/h)

120(7ml)180(7ml)200(7ml)300(7ml)400(7ml)500(7ml)650(7ml)

洗瓶合理率Washing bottle percent of pass(%)

≥ 99

≥ 99

≥ 99

≥ 99

≥ 99

≥ 99

≥ 99

洗瓶损坏率Washing bottle breakage(%)

≤ 0.1

≤ 0.1

≤ 0.1

≤ 0.1

≤ 0.1

≤ 0.1

≤ 0.1

过滤除菌室温sterilizing temperature(°C)

300-350300-350300-350300-350300-350300-350300-350

排风管量exhaust air rate

(m3/h)
300030004100410075008,000-10,0008,000-10,000

灌装设备精确Filling accuracy(%)

≤ ±2.5 (设备式驱动下载溶量ཧ泵、陶瓷制品泵、不锈钢304泵)     ≤ ± 0.5-1.0 (交流伺服电机驱动器水比热容泵)

加塞优秀率率Gasser percent of pass(%)

≥ 99

≥ 99

≥ 99

≥ 99

≥ 99

≥ 99

≥ 99

新鲜空气层流洁钻戒颜色度Laminar air cleanliness(Class)

100100100100100100100

真空体抽速Vacuum pumping speed(m3/h)

1030506060100120

电阻量capacitance

66.675.675.6106.6106.6212.6232.6

电压power supply

385V   50Hz385V   50Hz385V   50Hz385V   50Hz385V   50Hz385V   50Hz385V   50Hz

总单重total weight

(kg)
630063007900790094001090014600

性能图片尺寸boundary dimension(LxWxH)   (mm)

8,550   × 2,540 × 2,330

8,550   × 2,540 × 2,330

9,620   × 2,540 × 2,330

9,620   × 2,540 × 2,330

10,280   × 3,230 × 2,360

12,730   × 2,600 × 2,620

11,790   × 5,700 × 2,620